Printed on 4/19/2024

Automation & Maintenance, Advanced

20-628-2 Certificate (C) 24 Credits Not Financial Aid Eligible Location*: Appleton

*If general education courses are required, they may be available at multiple locations.

This certificate is designed for experienced engineering and maintenance technicians. You'll advance your automation skills using PLCs, HMI's, sensors, robotics, vision systems, safety controllers and devices, and servo motion control. You'll also learn how to integrate multiple industrial devices to create a working manufacturing cell. After completing this certificate, credits earned will apply toward Electro-Mechanical Technology or Automated Manufacturing Systems Technology associate degrees.

COURSE LIST

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Course list for reference only. Current students please refer to your individualized program plan or see your advisor.
**Outside effort hours are an estimate based on state standards, and may vary from person to person.

    General Studies (3 Credits)

    Course Title
    Course Number
    Credits
    Instructional Hours
    Outside Effort Hours**
    Prior Learning Credit Eligibility
  • College Technical Math 1A
    10-804-113
    3Credit
    54
    108

    • Instructional Hours: 54
    • Outside Effort Hours: 108
    • Course Number: 10804113
    • Credits: 3.00

    Included topics are solving linear equations; graphing; percent; proportions; measurement systems; computational geometry; and right triangle trigonometry. Emphasis will be on the application of skills to technical problems. Successful completion of College Technical Math 1A and College Technical Math 1B is the equivalent of College Technical Math 1.

    Prereq: Student has completed or is in process of completing ANY of the following options:

    • Accuplacer Algebra 250+ OR HS GPA 2.75+ OR ACT Math 18+ OR MATH 10804133 - Math & Logic OR Algebra Level 1 Coursework

    • Student is not in progress in Associate Degree, Apprenticeship, or Technical Diploma (31 or 32 level)

    Technical Studies (21 Credits)

    Course Title
    Course Number
    Credits
    Instructional Hours
    Outside Effort Hours**
    Prior Learning Credit Eligibility
  • Essentials of Manufacturing Safety
    10-449-188
    1Credit
    18
    36
    N/A

    • Instructional Hours: 18
    • Outside Effort Hours: 36
    • Course Number: 10449188
    • Credits: 1.00

    Provides information on the safety responsibilities of workers within the manufacturing industry. Special emphasis will be placed on common hazards and methods of controls.

  • Concepts of Programming for Technicians
    10-628-101
    1Credit
    27
    27

    • Instructional Hours: 27
    • Outside Effort Hours: 27
    • Course Number: 10628101
    • Credits: 1.00

    Introduces students to programming fundamentals necessary in automation related careers. Students will discuss proper programming structures including flow chart and pseudocode programming. Students will create and troubleshoot programs.

  • Electronic Construction Applications
    10-628-113
    1Credit
    27
    27
    N/A

    • Instructional Hours: 27
    • Outside Effort Hours: 27
    • Course Number: 10628113
    • Credits: 1.00

    Introduces industrial control panel design, layout, mounting, and wiring of industrial relays, push buttons, pilot lights, plc, fuses, transformers, 3 phase motor, and motor starters are applied. Quality installation and NEC standards are emphasized throughout the course.

    Prereq: Student has completed or is in process of completing ANY of the following options:

    • ELECTRNC 10609170 - Ladder Logic & Control Devices

    • ELECTRNC 10660170 - Ladder Logic & Control Devices

    Coreq: Student has completed or is simultaneously enrolling in ANY of the following options:

    • SAFETY 10449188 - Manufacturing Safety

    • Student is in progress in Dairy Automation (31-082-1) Program of Study

  • PLC 1
    10-628-151
    1Credit
    27
    27
    N/A

    • Instructional Hours: 27
    • Outside Effort Hours: 27
    • Course Number: 10628151
    • Credits: 1.00

    Introduces Programmable Logic Controllers (PLC)s and RSLogix 500 Programming Software. The PLC hardware will consist of Allen Bradley products. Students use the RSLogix 500 programming software to create logical solutions for real world applications. The applications will require students to create, download, and debug programs in RSLogix 500.

  • PLC 2
    10-628-152
    1Credit
    27
    27

    • Instructional Hours: 27
    • Outside Effort Hours: 27
    • Course Number: 10628152
    • Credits: 1.00

    Introduces Programmable Logic Controllers (PLC)s and Studio 5000 (formerly RSLogix5000) Programming Software. The PLC hardware will consist of Allen Bradley products. Students will configure Ethernet communications to connect to the Allen Bradley PLC hardware. Students will use Studio 5000 programming software to create logical solutions for real world applications. The applications will require students to create, download, and debug their programs. Students will study industrial sensors and their uses. Students will wire and test sensor operations.

    Coreq: Student has completed or is simultaneously enrolling in ANY of the following options:

    • ELECTRNC 10609173 - ProgrammableLogicControllers 1

    • TECINDUS 10628151 - PLC 1

  • PLC 3
    10-628-153
    1Credit
    27
    27
    N/A

    • Instructional Hours: 27
    • Outside Effort Hours: 27
    • Course Number: 10628153
    • Credits: 1.00

    Continues using the Allen Bradley PLC hardware platform with Studio 5000 programming software. Introduces Analog I/O and scaling for program interfacing. Scaling with math instructions, data handling with FIFO/LIFO instructions, and sequencer SQI/SQO instructions are all introduced.

    Coreq: Student has completed or is simultaneously enrolling in ALL of the following:

    • TECINDUS 10628152 - PLC 2​

  • PLC 4
    10-628-154
    1Credit
    27
    27
    N/A

    • Instructional Hours: 27
    • Outside Effort Hours: 27
    • Course Number: 10628154
    • Credits: 1.00

    Introduces the IEC 61131-3 compatible languages within Studio 5000. Students are introduced to Structured Text (ST), Sequential Function Charts (SFC), and Function Block Diagrams (FBD). Additionally, students learn remote I/O.

    Coreq: Student has completed or is simultaneously enrolling in ALL of the following:

    • TECINDUS 10628153 - PLC 3

  • PLC 5
    10-628-155
    1Credit
    27
    27
    N/A

    • Instructional Hours: 27
    • Outside Effort Hours: 27
    • Course Number: 10628155
    • Credits: 1.00

    Introduces motion programming within Studio 5000. Students will configure, tune, program, and troubleshoot a complete motion control system. The course will cover homing, moving, jogging, and coordinated axis instructions of a motion device. The course introduces advanced PLC to PLC communication, advanced data types, and using Add-On instructions.

    Coreq: Student has completed or is simultaneously enrolling in ALL of the following:

    • TECINDUS 10628154 - PLC 4​

  • Robotics 1
    10-628-161
    1Credit
    27
    27
    N/A

    • Instructional Hours: 27
    • Outside Effort Hours: 27
    • Course Number: 10628161
    • Credits: 1.00

    Introduces basic robotic programming techniques. Hands on experience will include safety, system setup, jogging, events, tools, coordinate systems, and robot movement types.

    Prereq: Student has completed or is in process of completing ANY of the following options:

    • TECINDUS 10628101 - Concepts of Programming

    • Student is in progress in Manufacturing Engineering Technology (10-623-3) Program of Study

  • Robotics 2
    10-628-162
    1Credit
    27
    27
    N/A

    • Instructional Hours: 27
    • Outside Effort Hours: 27
    • Course Number: 10628162
    • Credits: 1.00

    Introduces advanced programming techniques. Hands on experience will include robotic input and output routines, program flow, variables/math instructions, offsets instructions, and operator communication instructions.

    Coreq: Student has completed or is simultaneously enrolling in ALL of the following:

    • TECINDUS 10628161 - Robotics 1

  • Enterprise Integration 1
    10-628-176
    1Credit
    27
    27
    N/A

    • Instructional Hours: 27
    • Outside Effort Hours: 27
    • Course Number: 10628176
    • Credits: 1.00

    Introduces students to PC based Human Machine Interface (HMI) development. The course uses Wonderware as a platform to design and develop the various components in most HMIs. Components include Basic Objects, Animations, Scripting, Alarms, Trending, and Security.

    Prereq: Student has completed or is in process of completing ALL of the following:

    • TECINDUS 10628101 - Concepts of Programming

    • TECINDUS 10628152 - PLC 2

  • Enterprise Integration 2
    10-628-177
    1Credit
    27
    27
    N/A

    • Instructional Hours: 27
    • Outside Effort Hours: 27
    • Course Number: 10628177
    • Credits: 1.00

    Introduces students to PC based Human Machine Interface (HMI) development. The course uses FactoryTalk Site Edition (SE) as a platform to design and develop the various components in most HMIs. Components include Basic Objects, Animations, Macros, Global Objects, Recipes, Local Messages, Alarms, Trending, and Security.

    Coreq: Student has completed or is simultaneously enrolling in ALL of the following:

    • TECINDUS 10628176 - Enterprise Integration 1

  • Cell Integration
    10-628-194
    4Credit
    126
    90
    N/A

    • Instructional Hours: 126
    • Outside Effort Hours: 90
    • Course Number: 10628194
    • Credits: 4.00

    Covers automated manufacturing cell design and creation. Applies programmable logic controllers, robotics, sensors, motion controls, drives, vision systems, and industrial safety hardware. Students create electrical schematics, wire, program, and troubleshoot an automated manufacturing cell.

    Prereq: Student has completed or is in process of completing ALL of the following:

    • TECINDUS 10628162 - Robotics 2

    Coreq: Student has completed or is simultaneously enrolling in ALL of the following:

    • TECINDUS 10628155 - PLC 5

  • DC Circuits 1
    10-660-110
    1Credit
    27
    27

    • Instructional Hours: 27
    • Outside Effort Hours: 27
    • Course Number: 10660110
    • Credits: 1.00

    Introduces electrical safety and program procedures. The course covers Ohm's Law, power law, series circuits, and voltmeter, ammeter and ohmmeter applications. Number powers, electronic notations, circuit component recognition and diagrams, resistor power ratings, color code, Kirchhoff's voltage law and atomic structure are also included.

    Coreq: Student has completed or is simultaneously enrolling in ANY of the following options:

    • MATH 10804113 - College Technical Math 1A

    • MATH 10804115 - College Technical Math 1

    • MATH 10804118 - Interm Algebra w Apps

    • MATH 10804197 - College Algebra & Trig w Apps

    • MATH 31804308 - Industrial Maintenance Math

  • DC Circuits 2
    10-660-111
    1Credit
    27
    27

    • Instructional Hours: 27
    • Outside Effort Hours: 27
    • Course Number: 10660111
    • Credits: 1.00

    Covers basic parallel and series-parallel circuits and their properties. Examines the theory, application and design of series-parallel circuits, such as loaded and unloaded voltage dividers and the Wheatstone bridge. Laboratory activities are performed to verify the theory.

    Coreq: Student has completed or is simultaneously enrolling in ALL of the following:

    • ELECTRNC 10660110 - DC Circuits 1

  • DC Circuits 3
    10-660-112
    1Credit
    27
    27

    • Instructional Hours: 27
    • Outside Effort Hours: 27
    • Course Number: 10660112
    • Credits: 1.00

    Covers capacitors and inductors including time constants and instantaneous voltage and current values of RC and RL circuits. Applications and various types of capacitors and inductors are discussed. Magnetism, electromagnetism, and devices, such as relays and solenoids, are also presented. Laboratory activities are performed to verify the theory.

    Coreq: Student has completed or is simultaneously enrolling in ALL of the following:

    • ELECTRNC 10660111 - DC Circuits 2​

  • AC Circuits 1
    10-660-114
    1Credit
    27
    27

    • Instructional Hours: 27
    • Outside Effort Hours: 27
    • Course Number: 10660114
    • Credits: 1.00

    Covers AC waveforms and different voltage values including Peak, RMS, Average and Peak to Peak. The operation of transformers is also included. Laboratory activities using the oscilloscope are performed to verify the theory.

    Coreq: Student has completed or is simultaneously enrolling in ALL of the following:

    • ELECTRNC 10660111 - DC Circuits 2

    AND ANY of the following options:

    • ELECTRNC 10660112 - DC Circuits 3​

    • Student is in progress in Manufacturing Engineering Technology (10-623-3) Program of Study

  • Ladder Logic & Control Devices
    10-660-170
    1Credit
    27
    27

    • Instructional Hours: 27
    • Outside Effort Hours: 27
    • Course Number: 10660170
    • Credits: 1.00

    Introduces hardwired components found in industrial applications used to control simple circuits. Students will learn about switches, relays, contactors, timers, and indicator lamps. Students will use their knowledge of these devices to wire various circuits. Students will use ladder logic diagrams to interconnect and label devices to make complete circuits.

    Coreq: Student has completed or is simultaneously enrolling in ALL of the following:

    • ELECTRNC 10660110 - DC Circuits 1​

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Expected Competencies


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